What Does It Take to Keep Your Waterjet Cutting Machine in Tip-top Shape?

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The majority of end-users of waterjet cutting machines tend to undervalue the maintenance work that brand new machines usually require to have. Poor maintenance practices can lead to serious downtimes. If this is true to your situation now, there is a slim chance that you will see a return on your investment soon enough. 

To keep your machine in its top form and shape, you must always factor in the costs that are usually associated with maintaining a waterjet cutting machine. This aspect covers the abrasive feeding apparatus,  the pump and the cutting head, and lastly, the high-pressure delivery lines.  

cnc machine

Big Cost Picture

Many people are not aware that waterjet cutting systems are prone to self-destruction. When you bring together 50,000 psi of pressurized water mixed with abrasive particles, anything that it comes into contact with will need to be replaced. 

Typically, the cost of running a waterjet system, together with the cost of the machine itself, the overhead staff, and the operator, may need you to shell out more or less $85 an hour.  

Check the Water Quality

What can be considered as among the major contributing factors in controlling the consumable costs in a waterjet system is the quality of the water itself. If you make use of hard water on your waterjet cutting machine, you will run the risk of cutting short its expected service span, down by at least half.  

Before making any decision to acquire or purchase a waterjet system, it is crucial that your fabricator test out incoming water they intend to use on it. They need to determine the type of water they have if it is going to be hard or soft water because it will create a significant impact on the outcome eventually. 

water qualityIt is critical that you ensure that the water quality you are intending to use in your system is at par with the specifications indicated by the manufacturer. 

Manufacturers are keen that you use less than 100 ppm or parts per million of TDS or total dissolved solids on their offered waterjet cutting machine. This system of measurement determines the level of concentration of inorganic solids that are present in the water. These substances present in the water will add up to the water’s hardness, much like how too much calcium and magnesium affect it in that aspect. 

If your water happens to have less than 100 PPM of TDS, be aware that this level can still stir up issues to your waterjet system. Therefore, you need to take caution here.  This means to say that the water you have will leach any material that it will touch. 

Water softener products can be taken advantage of in scenarios like the one described above. They usually come with a price tag of $3,000 to $6,000, however, they would only cost you pennies per hour to run. 

In general, this is the only thing you need to have if your incoming water registers less than 200 PPM TDS. If this type of system happens to have an overflow, it will be directed straight to the drain.  

Check Out the Pneumatic Valve

The pneumatic valve can be opened or closed. This mechanism allows water control flow to the cutting head. If your valve is already worn out, the odds that water will be dripping from the cutting head is high.  

When replacing the valve, it will roughly take you about 15-20 minutes to do so. With regard to the cost of replacing the pneumatic valve, you might need to shell out a small amount of money that is anywhere between $100 to 200, but this amount would be highly dependent on the number of items needing replacement.  

Inspect the Connectors, Hand Valves, and Final Filter

If you want to know the number of elbows, T’s, hand valves, and other connectors your waterjet system comes with, you may need to track the water path and this would be starting right from the pump and then down to the cutting head. 

The hand valves, T’s, and elbows will remain in good working condition for an estimated 1,000 to 2,000 working hours. After the lapse of that period, they may necessitate replacement and could cost around $50 to $200. 

As for the final filter, its main purpose is to collect debris that is lurking randomly in and on the water surface. The final filter needs to catch them before they would get their way into the cutting head itself. The filter, with respect to how it is built and designed, requires either replacement or cleaning only.  

What Happens Behind Every Waterjet Glass Cutting Work?

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How do we define versatility? This is the exceptional ability to adapt to an array of different functions or tasks. And for this, we dare say that if there is one thing that we consider as the epitome of versatility, it should be waterjet glass cutting.

There is a good reason why we have our biases on this. You will hardly find a machine that will let you cut or slice through 15 inches of solid titanium in very precise cuts, that is 1 mm glass sheet, without the use of additional tooling.

The use of a waterjet cutting machine allows you to switch between different materials in a snap. And that alone is impressive already in its own right, but things are bound to become even more exciting after witnessing with your own eyes how outstanding the resulting cut is.

While waterjet systems will take on the majority of the legwork when transitioning to a glass workpiece, any additional amount of effort exerted by the operator will go a long way in as far as achieving the expected final product quality is concerned.

We are giving you below an overview of the general process involved in cutting glass on a waterjet.

Housekeeping and Personal Protective Equipment

Before anything else, it is crucial to secure your work area first. You must see to it that your space is free from anything that can cause potential slip, trip or anything that can become a fall hazard. As much as possible, sweep your work area first to remove small hazards in the form of bolts or dropped screws

Clearing your area of any kind of potential hazard will lessen the odds of the glass cutting piece from breaking, but most importantly, it will ensure that the waterjet operator will be safe all throughout the process.

Pre-Cut Preparation

When it comes to waterjet glass cutting, we highly recommend that you use either 120 or 150 abrasive mesh for this. It is a finer abrasive that will help minimize the possibility of chipping, cracking or shattering – but most importantly it will further enhance your products overall edge quality.

See to it that you properly level your waterjet cutting table. If your cutting table is somewhat unstable or unlevel, it will induce stress on the glass workpiece. If that happens, it may pave the way for not just poor edge quality but also uneven cuts.

We also recommend that you look for something soft and yet sturdy and durable material that can work as a sacrificial object. This may come in the form of foam, wood, or a drywall perhaps, and you can have them nestled between the glass workpiece itself and the cutting table.

This will serve as a foundation for the workpiece and keep it from getting damage due to metal cutting table contact. Besides, it will also minimize the appearance of glass underside frosting brought about by the abrasive which the support grates are reflecting off.

Waterjet Cutting on Glass

waterjet glass cutting technologyAfter you have ascertained that your workpiece is fully supported and with respect to the cutting table it is completely level, you may now proceed to waterjet cutting proper. As for the abrasive flow rate, you can set it back to normal and you may want to revert the pump pressure back to 60,000 psi.

You may proceed now with the full cutting process, but make sure that your pierce points hold through your pre-pierced locations.

Keep an eye on the cutting speed on the glass. The abrasive eroding will likely create a vertical force through the glass. This will likely add up more stress on your workpiece. When working on thin glass sheets, we suggest that you slow down your cutting head. By doing so, you will prevent adding excessive amounts of vertical pressure to the sheet.

Remove the Workpiece

You can now unclamp your workpiece from your cutting table. Bear in mind that your glass structure is now altered and thus may necessitate different kinds of handling in order to keep it from getting damaged.

As you can see, waterjet glass cutting need not be a complicated process. The pointers we shared above can be taken advantage of as a general guideline to help in minimising any kind of possible damage to your workpiece.

Machinery Servicing Tips for Extended Longevity

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Whether it is a mining task or even a manufacturing device, no company really wants to feel downtime. Unplanned downtime comes with overwhelming monetary costs and might result in the business to lose its competitive advantage.

Nevertheless, in most manufacturing units, heavy machinery is known to be the backbone of the company. The proactive upkeep of heavy machinery is probably the easiest way to stay away from unplanned downtime. Preventive maintenance additionally guarantees better performance, saves energy and fuel usage, as well as fosters a safe work atmosphere.

Machinery Servicing Tips

Here is exactly how you can take care of your heavy devices and expand the longevity.

1. Ensure Regular Lubricant Replacements

All kinds of heavy equipment depend on lubricants for much better functioning. These liquids lessen friction around moving parts, which decreases damage. The lubricants likewise help maintain the inside of heavy machines completely clean by stopping soot buildup.

2. Clean the Machines Thoroughly

A complete cleaning is as important as keeping the lubricant levels. Alas, most organizations are likely to spend little attention to this phase. Dust, dirt, and soot can block filters, seals, cooling fans, and vents, lessening the entire performance over time. Be sure to check out each component of the machinery very carefully.

brewery machinery equipment

The simplest way to thoroughly clean any large equipment is by using a hose that forcefully eliminates the traces of soil. Nevertheless, there are a couple of areas of the devices, like iron chains and pins or maybe brass bearings, which are actually challenging to clean with a basic water hose. They might also have stubborn contaminants like grime or grease. You might have to utilize specific cleaning methods as power or maybe force washing, steam cleaning, as well as acid laundering, among others, to thoroughly clean such components.

  1. Check the Machinery for Wear and Tear

Many different elements can result in input as well as tear over time, which includes poor working behavior, accidents, environmental elements, and aging. While you consider all the safeguards, aging will ultimately impact many critical ingredients of the devices. For instance, belts will warp over time, seals might dry out or maybe crack, and bolts might bend or even stretch out of the original shape of theirs. That is exactly why you’ve to examine all components of the machinery for damage. Together with the physical elements, be sure to check out electrical wires and electronics too.

4. Stay away from Exceeding Performance Specifications

All heavy equipment includes a set of certain performance limits including optimum load capability, a predefined assortment of operating temperature, and pressure, along with other limits. Be sure to check out the operator’s hand to learn the performance limits of your gear thoroughly.

5. Train the Employees

The absence of machinery servicing and operator training can lead to putting on as well as tear, gear failure, and perhaps injuries. Teaching your personnel is additionally the easiest way to make sure your equipment operates within the pre-set operating limits as they find out about the gear in detail. In addition, state, local, and federal laws might also need you to employ trained and certified personnel to deal with a certain sort of heavy equipment.

The Importance of Proper Catering Equipment Repairs and Maintenance

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In the daily running of a hectic industrial kitchen, the reliability as well as performance of crucial tools and devices can be very easily neglected. In a fast-paced service, a major piece of gear such as a business oven can be worn at full tilt to practically prepare a huge selection of dishes. Nevertheless, these hard-working resources are crucial to the safe, profitable, and productive functionality of your food company and disappointment can lead to huge issues, particularly if the gear is in usage when it breaks down. This is the reason why professional kitchen equipment upkeep is essential.

industrial kitchen

Importance of Catering Equipment Repairs

Maintenance Approach: Proactive Versus Reactive Approach

Doing a regular maintenance of your gear is a vital technique of stopping untoward incidents in the cooking area and at least staying in a place to treat, repair and / or replace problematic kitchen equipment in front of a surprise disappointment. The effects of neglecting the appropriate industrial kitchen equipment upkeep are unquestionably expensive to any company. Thus, a proactive strategy to professional kitchen equipment upkeep is worth the expense.

Establishing a professional kitchen equipment maintenance program is important

The business is dependent on the overall performance of the commercial kitchen. Thus, starting a maintenance regimen is going to provide benefits that are great and strip off the danger of downtime which is impossible! Creating a practical routine for preserving your kitchen equipment offers great operational benefits, for both the equipment and the workers.

Important advantages of a regular maintenance system for your professional kitchen equipment include:

Safety – Defend the workers from the chances of unexpected industrial kitchen appliance breakdown

Save Money and Time. When you talk about signs of use and tear soon on you are going to save time that is valuable, and cost sustained by extensive repair tasks, overhauls, and substitutes.

Prolonged Equipment Duration. Take much better care of the machinery to make sure your assembly lasts a bit longer.

Optimum Performance. You are going to enjoy probably the absolute greatest return on the expense made on your professional kitchen accessories by making sure that it is constantly working optimally.

The best way to build a maintenance regimen

It could take some time to’ bed-in’ a brand-new operating routine in the business. Though the advantages of regular maintenance for your professional kitchen tools will be worth the effort. The priority is to pair with a specialist and trustworthy commercial appliance repair business. One who would be on hand to cope with any maintenance problems that come up and undertake timely intervention and repair. Aside from a good contractor relationship, think about applying the following:

Clean your gear 

Buildup of dust, grime, along with other particles can lead to professional kitchen equipment failure. The system must be cleaned as well as sanitized consistently. The components and components of the unit must be assessed by a specialist on a daily schedule to clean and search for used elements before system malfunction occurs. A clean device is not as likely to fail, is going to last longer and minimize the probability of a breakdown. This empowers your whole staff to take remedial action before any snags are hit by you.

Repair the Broken Parts 

Parts of business apparatus wear out after many years of use. When you see you’ve a noisy or broken part, it is necessary to have this restored by a specialist technician. Staying in addition to restaurant appliance fixes can keep your professional kitchen equipment up and operating for numerous years to come.

Employ maintenance scheduling 

Look at machine manuals to check out the frequency of catering equipment repairs and maintenance essential to maintain the best possible results. The frequency of upkeep is usually specified by the number of hours of use.